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Teledyne API T802 Paramagnetic O
2
Analyzer Operation Manual Table of Contents
xi
9.4.1. Pressure Calibration............................................................................................................................176
9.4.2. Flow Calibration...................................................................................................................................178
9.5. Calibration of the Optional CO
2
Sensor......................................................................................................179
9.5.1. CO
2
Calibration Setup .........................................................................................................................179
9.5.2. Set CO
2
Span Gas Concentration....................................................................................................... 179
9.5.3. Activate CO
2
Sensor Stability Function ...............................................................................................180
9.5.4. CO
2
Zero/Span Calibration:.................................................................................................................181
10. MAINTENANCE SCHEDULE & PROCEDURES...........................................................185
10.1. Maintenance Schedule .............................................................................................................................185
10.2. Predictive Diagnostics ..............................................................................................................................189
10.3. Maintenance Procedures..........................................................................................................................189
10.3.1. Replacing the Sample Particulate Filter ............................................................................................ 189
10.3.2. Rebuilding the Sample Pump............................................................................................................190
10.3.3. Performing Leak Checks ...................................................................................................................191
10.3.4. Performing a Sample Flow Check.....................................................................................................192
10.3.5. Cleaning the Optical Bench...............................................................................................................193
10.3.6. Cleaning Exterior Surfaces of the T802 ............................................................................................193
11. TROUBLESHOOTING AND SERVICE..........................................................................195
11.1. General Troubleshooting ..........................................................................................................................195
11.1.1. Fault Diagnosis with WARNING Messages ......................................................................................196
11.1.2. Fault Diagnosis with TEST Functions ............................................................................................... 199
11.1.3. DIAG SIGNAL I/O: Using the Diagnostic Signal I/O Function ..................................................... 200
11.2. Using the Internal Electronic Status LEDs ...............................................................................................202
11.2.1. CPU Status Indicator......................................................................................................................... 202
11.2.2. Relay PCA Status Indicators ............................................................................................................. 202
11.3. Gas Flow Problems .................................................................................................................................. 203
11.3.1. T802 Internal Gas Flow Diagrams.....................................................................................................204
11.3.2. Typical Sample Gas Flow Problems ................................................................................................. 205
11.4. Calibration Problems ................................................................................................................................ 207
11.4.1. Miscalibrated .....................................................................................................................................207
11.4.2. Non-Repeatable Zero and Span .......................................................................................................207
11.4.3. Inability to Span – No SPAN Button ..................................................................................................208
11.4.4. Inability to Zero – No ZERO Button...................................................................................................208
11.5. Other Performance Problems...................................................................................................................208
11.5.1. Temperature Problems...................................................................................................................... 208
11.6. Subsystem Checkout................................................................................................................................209
11.6.1. AC Mains Configuration .................................................................................................................... 209
11.6.2. DC Power Supply ..............................................................................................................................209
11.6.3. I
2
C Bus...............................................................................................................................................210
11.6.4. Touchscreen Interface.......................................................................................................................210
11.6.5. LCD Display Module.......................................................................................................................... 210
11.6.6. Relay Board.......................................................................................................................................211
11.6.7. Sensor Assembly............................................................................................................................... 211
11.6.8. Pressure/Flow Sensor Assembly ...................................................................................................... 211
11.6.9. Motherboard ...................................................................................................................................... 212
11.6.10. CPU .................................................................................................................................................213
11.6.11. RS-232 Communications ................................................................................................................ 214
11.6.12. Optional CO
2
Sensor ....................................................................................................................... 215
11.7. Repair Procedures....................................................................................................................................215
11.7.1. Repairing Sample Flow Control Assembly........................................................................................215
11.7.2. Disk-On-Module Replacement Procedure ........................................................................................216
11.8. FAQ’s........................................................................................................................................................ 217
11.9. Technical Assistance................................................................................................................................218
12. PRINCIPLES OF OPERATION ......................................................................................219
12.1. Paramagnetic Oxygen Measurement.......................................................................................................219
07275B DCN6418
- MODEL T802 1
- PARAMAGNETIC OXYGEN ANALYZER 1
- SAFETY MESSAGES 5
- CONSIGNES DE SÉCURITÉ 6
- WARRANTY 7
- ABOUT THIS MANUAL 9
- REVISION HISTORY 10
- TABLE OF CONTENTS 11
- LIST OF FIGURES 14
- LIST OF TABLES 15
- LIST OF APPENDICES 16
- PART I 17
- 1.1. T802 OVERVIEW 19
- 1.2. FEATURES 19
- 1.3. OPTIONS 20
- 2.2.2. EMC 24
- 2.2.1. SAFETY 24
- GETTING STARTED 25
- 3.2. INSTRUMENT LAYOUT 27
- Sample gas 32
- Span gas 32
- Calibration gas 32
- Zero air 32
- 3.3. CONNECTIONS AND SETUP 34
- A1 36
- 2 A3 A4 36
- VOLTAGE OUTPUTS 37
- Power Supply 40
- “ALARM 1” RELAY 41
- “ALARM 4” RELAY 42
- ETHERNET CONNECTION 42
- USB OPTION CONNECTION 42
- RS-232 CONNECTION 42
- RS-232 port 47
- 3.3.2. PNEUMATIC CONNECTIONS 48
- CALIBRATION 54
- 3.4.2. FUNCTIONAL CHECKS 56
- 3.4.3. INITIAL CALIBRATION 57
- 3.4.3.3. SET O 61
- SPAN GAS CONCENTRATION 61
- SECTION II 63
- OPERATING INSTRUCTIONS 63
- BASIC OPERATION 65
- MODE EXPLANATION 66
- 4.2. SAMPLE MODE 67
- 4.4. SETUP MODE 69
- SETUP MENU 71
- CONFIGURATION 72
- CONCENTRATION 73
- 5.4.3. REPORTING RANGE MODES 74
- FEATURE 79
- MPORTANT 81
- INTERNAL CLOCK 83
- 5.7.2. INET (ETHERNET) 86
- 5.9.1. SIGNAL I/O 92
- 5.9.2. ANALOG OUTPUT 93
- AIO Configuration Submenu 94
- 07275B DCN6418 100
- Analyzer Operation Manual 101
- - GENERAL SAFETY HAZARD 102
- EXIT discards the new 108
- ENTR accepts the 108
- 5.9.7. AIN CALIBRATION 109
- (volts) 110
- Units and whether to display 110
- To enable either of the O 112
- TESTING 115
- 6.2.2. COM PORT BAUD RATE 118
- 6.2.3. COM PORT TESTING 119
- LED FUNCTION 120
- 6.5.1. MODBUS SETUP 128
- 6.5.2. HESSEN 130
- O2, 0, 110, REPORTED 134
- CO2, 0, 111, REPORTED 134
- O2 CONC ALARM 2 137
- CO2 CONC ALARM 1 137
- O2 CONC ALARM 1 137
- CO2 CONC ALARM 2 137
- 7.1. DAS STRUCTURE 141
- 7.1.2. DEFAULT DAS CHANNELS 142
- IMPORTANT 143
- FUNCTION 145
- 7.1.4 then press: 154
- REMOTE OPERATION 162
- 8.2. INTERACTIVE MODE 163
- 8.3. REMOTE ACCESS BY MODEM 166
- 07275A (DCN6005) 165 167
- 07275A (DCN6005) 167 169
- CALIBRATION PROCEDURES 171
- 9.1. BEFORE CALIBRATION 172
- 07275A (DCN6005) 175 177
- SUBSYSTEMS 178
- 9.4.2. FLOW CALIBRATION 180
- SENSOR 181
- 9.5.3. ACTIVATE CO 182
- SENSOR STABILITY FUNCTION 182
- 9.5.4. CO 183
- ZERO/SPAN CALIBRATION: 183
- PART III 185
- MAINTENANCE AND SERVICE 185
- 184 07275A (DCN6005) 186
- 10.1. MAINTENANCE SCHEDULE 187
- 186 07275A (DCN6005) 188
- O2 ZERO CAL 190
- SPAN CAL 190
- ZERO CAL 190
- 10.2. PREDICTIVE DIAGNOSTICS 191
- 10.3. MAINTENANCE PROCEDURES 191
- HAZARD 193
- CAUTION 194
- GENERAL SAFETY HAZARD 194
- TROUBLESHOOTING AND SERVICE 197
- 11.2.1. CPU STATUS INDICATOR 204
- Motherboard 204
- CPU Status LED 204
- 11.4. CALIBRATION PROBLEMS 209
- 11.6. SUBSYSTEM CHECKOUT 211
- 11.6.3. I 212
- 11.6.5. LCD DISPLAY MODULE 212
- 11.6.6. RELAY BOARD 213
- 11.6.7. SENSOR ASSEMBLY 213
- 11.6.9. MOTHERBOARD 214
- 11.6.10. CPU 215
- 11.7. REPAIR PROCEDURES 217
- ATTENTION 218
- 11.8. FAQ’S 219
- 11.9. TECHNICAL ASSISTANCE 220
- PRINCIPLES OF OPERATION 221
- 12.2. NDIR MEASUREMENT OF CO 223
- 12.3. PNEUMATIC OPERATION 224
- 12.4. FLOW RATE CONTROL 226
- 12.4.2. PARTICULATE FILTER 227
- 12.4.3. PNEUMATIC SENSORS 227
- 12.5. ELECTRONIC OPERATION 228
- Optional 229
- Current 229
- 12.5.4. RELAY BOARD 231
- ELECTRICAL SHOCK HAZARD 232
- 12.5.4.1. STATUS LEDS 233
- 12.5.5. HEATER CONTROL 234
- 12.5.6. MOTHERBOARD 234
- (when optional CO2 237
- 12.5.8. SOFTWARE OPERATION 239
- 12.5.9. ADAPTIVE FILTER 239
- 10-25% RH 242
- Wrist Str 244
- Protective Mat 244
- Ground Point 244
- MAINTENANCE 246
- CAUTION – ESD HAZARD 248
- GLOSSARY 249
- Go to iDAS 256
- Menu Tree 256
- SECONDARY SETUP 256
- (DAS) 257
- Go to Menu Tree 258
- COMM / Hessen 258
- PASSDAS RNGE CLK 259
- “00000000 ” 266
- Signal Name Bit or Channel 273
- Description 273
- Table A-6: DAS Parameters 277
- Name Description Units 277
- APPENDIX B - Spare Parts 285
- T80XSparePartsList 287
- Appendix C 291
- T80X, M80XE 291
- T80X Interconnect List 295
- TELEDYNE 297
- GUI Interface 307
- Mode R32 R45 309
- Default A A 309
- MBUS B B 309
- From ICOP CPU 311
- To LCD Display 311
- DCN:6092 312
- Auxiliary I/O Board (USB) 313
- Auxiliary I/O Board (ADC) 314
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